Professional Manufacturing Cores

HEXcores Blanks offer door manufacturers a powerful solution to expand capabilities, reduce costs, and deliver superior performance. Built with aircraft-grade aluminum honeycomb and marine-grade Hydrotek® skins, these lightweight, warp-free cores are fully customizable and compatible with a variety of cladding options—including veneer, laminate, metal, or solid wood.

HEXcores

Engineered Cores. Unlimited Potential.

HEXcore Blanks for Professional Manufacturers

Saumarra X is more than a door—it’s an experience.

innovative | adaptable | profitable

Designed for adaptability and profitability, HEXcores blanks empower you to produce oversized and specialty doors in-house without major tooling investments—eliminating warping issues, lowering installation and shipping costs, and opening new revenue opportunities.

KEY FEATURES

  • Fully customizable with veneer, solid wood, laminate, or metal
  • Compatible with standard PVA and epoxy adhesives
  • Available in any size specification
  • 40% average weight reduction compared to solid core doors
  • Aircraft-grade aluminum honeycomb core
  • Marine-grade Hydrotek® skin for easy cladding

MANUFACTURER BENEFITS

  • Eliminate warping issues that lead to repairs or returns
  • Supply doors of any size in-house
  • Create a new revenue stream with cost-effective oversized doors
  • Reduce installation, hardware, and shipping costs for clients
  • Confidence in bidding projects with tight tolerances, including pocket doors

The ideal solution for door manufacturers looking to expand capabilities and improve product performance without significant tooling investments.

“Greg will always look out for the customer to ensure they are getting the best of what they ordered. No other shops take the initiative and go above and beyond that. Greg always looks ahead, making you feel like he is on your side and has your best interests at heart. He demonstrated time and time again that he cares about the success and profitability of his customers. “

– Eric Goetting, Mueller Nicholls