High-Performance Custom Doors

At the heart of every HEXcore door is our aluminum honeycomb core—lightweight, rigid, and precision-crafted for performance that lasts. Designed to reduce weight by an average of 40% without sacrificing strength or style, our doors offer unmatched durability, fire resistance, and warp-free reliability.

HEXcores layers

High-Performance Custom Doors

SMARTLY ENGINEERED ALUMINUM HONEYCOMB CORE

SMARTLY ENGINEERED ALUMINUM HONEYCOMB CORE

LIGHTWEIGHT | RIGID | PRECISE

OUR CORE ADVANTAGE: Balanced Aluminum Construction
Premium doors with guaranteed warp-free performance, combining lightweight design with rigid durability and fire resistance for superior functionality.

VERSATILE APPLICATIONS: Custom-sized solutions for any environment—from interior doors to exterior applications with thick veneer options up to 3/4″, suitable for oversized and pivot installations.

COMPLETE CUSTOMIZATION

  • Any wood species with specialized treatments
  • Exotic, charred, distressed, reclaimed, or wire-brushed finishes
  • Glass, metal, or live edge inserts
  • Recessed or built-in handles
  • Available pre-finished or unfinished

Perfect for residential and commercial applications—all manufactured to your exact specifications with 40% average weight reduction compared to solid core doors.

“High-end custom homes with large, tall, wide doors is all we do, so we need big doors that aren’t solid core because hardware doesn’t carry things like that. We work with HEXcore because of the aluminum core. It’s a lot lighter, easier to handle, it stays flatter.”

– Gordon Olson, Olson Bros